Boiler Water Treatment Chemicals
Industrial boilers are used in process and industrial heating systems where hot water and steam are necessary. These boilers produce the heat required to boil water or produce steam. Although designed for challenging environments, these equipment require regular cleaning and periodic maintenance. Unlike commercial boilers, these boilers cannot be cleaned using regular detergents or chemicals. They are cleaned using special types of steam boiler treatment chemicals, such as phosphate and polyphosphate dispersants, tannins, lignosulfonates, nitrite, sodium sulfite, etc. These steam boiler cleaner chemicals help remove scale and corrosion, enable continuous heat exchange, and produce high-quality of steam. In addition to this, boilers are subjected to external water treatment, including softening, ion exchange, evaporation, deaeration, and chemical treatment.
If you are looking for boiler water treatment chemicals for your industrial boilers, ensure you source them from trusted brands which help keep them free from scale, corrosion, and accidents. Cannon Water Technology is a reliable manufacturer and supplier of boiler water treatment chemicals. Cannon Water Technology is a reliable manufacturer and supplier of boiler water treatment chemicals.
Boiler Water Treatment Chemicals at Cannon Water Technology, Inc.
We provide you a variety of chemicals and help you select the ones that suit your requirements and budget. Here, we have listed a few types of chemicals that fulfill varied purposes:
- All-in-One: These chemicals are formulated for steam boilers where more than 80% of the steam is condensed to water. They feature a formulation of nitrite, borax, azole, and polymeric organic dispersants mixed in the right amounts. These steam boiler water treatment chemicals can be used to protect iron, copper, and brass boilers operated at the pressure range below 300 psi from corrosion and other issues.
- Corrosion Inhibitors: These chemicals protect the central heating systems from corrosion and lime scale. They are heavy duty rust cleaners that use the TripleTech™ anti-corrosion technology.
- Oxygen Scavengers and Alkalinity Boosters: These chemicals are suitable for boilers that operate in the pressure range below 300 psi. It is a perfect mix of alkalinity boosters, sulfite oxygen scavengers, and polymeric organic dispersants. It complies with the FDA/USDA guidelines.
Tips for Cleaning Industrial Boilers Using Boiler Cleaner Chemicals Provided by Cannon Water Technologies
Cleaning boilers is important to keep them functional in challenging environments. All our steam boiler cleaning chemicals are sourced from trusted brands and designed to assure the best results. We have carefully chosen them after years of consideration. If you plan to use them for boiler cleaning purposes, here are a few things you must consider.
- Identify the type of boiler: There are several types of industrial boilers; however, they are mainly classified into two types – steam boilers and water boilers. If you are unsure of the type, you must consult the boiler manual available with your team or contact the manufacturer to learn more.
- Focus on safety: Read the safety guidelines offered by the boiler chemical manufacturer and by the boiler manufacturer. Although our boiler treatment chemicals are formulated to ensure the safety of the user, you must take all the necessary precautions before handling them. You must wear appropriate personal protective equipment (PPE) such as goggles, gloves, and respiratory masks. Follow all dos and don’ts mentioned in the guidelines.
- Empty the boiler: Shut off the boiler and allow it to cool. Once it cools down, you can drain the boiler and remove any sediments. This creates a clean surface for the chemicals to work upon.
- Choose the right type of boiler chemical: The boiler chemicals are categorized into three types - oxygen scavengers, descaling agents, and corrosion inhibitors. You can choose the right type of boiler cleaning chemical based on fouling or the type of deposits in your boiler. If you are still trying to figure out, you can contact the manufacturer or consult a professional who can suggest you the right type of chemical.
- Prepare the cleaning solution following dosage instructions: You must read the instructions shared by the chemical manufacturer regarding mixing ratios and dosage. Ensure you follow it carefully to achieve the right results. Most cleaning materials work best when diluted in clean water. You must use deionized or demineralized water for the purpose. Avoid using tap water or the water directly drawn from wells or natural resources nearby because they are laden with minerals. These minerals can interfere with the cleaning process.
- Circulate the cleaning solution: Pour the cleaning solution into the boiler and circulate it as per the manufacturer’s recommendation. This allows the chemicals to remove scales, deposits, and other impurities from the surface of the boiler.
- Flush and rinse: Ensure you allow the cleaning solution to remain within the boiler for a recommended time. After this, drain the chemical solution from the boiler and clean the boiler with clean water to remove the traces of the chemical solution. You can repeat this procedure until the water runs clear.
- Inspect and test: Inspect the boiler for any remaining signs of corrosion or contaminants. Next, perform the water quality tests to ensure conductivity, alkalinity, and pH values are within acceptable limits.
- Document the cleaning details: You must maintain a detailed report of cleaning, the type of chemical used, cleaning duration, rest results, and observations made during the test. This would help the concerned teams check the cleaning history and plan the future cleaning cycle.
Common Boiler Issues
During regular use, boilers become fouled with depositions of sludge, metal oxides, and mineral scale. Here are some common boiler issues:
- The deposits reduce the efficiency of boilers causing an increase in utility costs.
- Corrosion is another issue in boilers and if not properly treated can lead to a catastrophic system failure.
- Reduction of dissolved oxygen is the most common approach to corrosion control.
All this can be avoided by implementing a proper boiler water treatment program.
Boiler maintenance is critical to maintaining the performance of the system. It only takes a small amount of scale on the heat transfer surface to significantly reduce the boiler’s efficiency. This translates into a very high cost of operation. By using our boiler water treatment chemicals, you can ensure the highest degree of boiler efficiency and reduced maintenance costs. Contact the experts at Cannon Water Technology, Inc. We are always ready to help our clients setup the best water treatment program possible.
There are some QUESTIONS frequently ASKED by CUSTOMERS. The given below questions are answered by our experts.
What is boiler water treatment?
Boiler water treatment is necessary to protect the boiler from corrosion, scaling, and other potential damages; this will improve its efficiency.
Why is boiler water treatment important?
Boiler water treatment is important to prevent damage to the boiler and ensure safe and efficient operation. Problems like corrosion, scale and microbial growth can lead to leaks, overheating and other problems that can damage the boiler or even pose a safety hazard.
What are some common problems that can occur in a boiler system?
Some common problems that can occur in a boiler system are corrosion, scale buildup, overheating and microbial growth. These problems can reduce the efficiency of the boiler and increase energy costs. If not addressed quickly, they may lead to costly repairs or replacements.
What is the main purpose of the boiler water chemical treatment?
Boiler water treatment is used to prevent corrosion, deposition, and microbiological growth in the boiler and associated equipment. Adding chemicals to the water helps control these issues and maintain optimal conditions for efficient and safe boiler operation.
What is water treatment chemical agents for steam boilers?
The most common water treatment chemicals used in steam boilers are oxygen scavengers, scale inhibitors and alkalinity builders.
Can water treatment in boiler enhance the energy efficiency of a boiler?
Yes, effective water treatment in boilers can enhance energy efficiency by preventing scale and corrosion, leading to improved heat transfer efficiency. This results in reduced fuel consumption and lower operational costs.
Are there specific chemicals commonly used in boiler feed water treatment formulations?
Common chemicals include corrosion inhibitors, scale inhibitors, oxygen scavengers, and pH adjusters. The selection of chemicals depends on the specific water quality and requirements of the boiler feed water.