At Cannon Water Technology, Inc., we offer different types of level measurement equipment and components from top brands like ENO Scientific, Flowline, Gizmo and HM Digital among others.
How Does a Tank Level Monitoring System Works?
A tank level monitoring system measures and reports the liquid levels in tanks. It comprises a sensor or probe, data transmission, processing, and storage elements that work together to offer information on the liquid levels in tanks. This information comes handy during predictive maintenance and avoiding untoward accidents due to increasing or decreasing liquid levels in the tank. Let’s see how every component of a tank level measurement equipment contributes to its functioning.
- Sensors: The tank level sensor measures the liquid levels in tanks or other containers. Some common types of sensors include submersible level sensors, ultrasonic level sensors, radar level sensors, capacitance level sensors, vibrating fork level sensors, optical level sensors, float level switches, and so on. These sensors are installed at different levels of tanks to provide accurate readings. They may be installed by drilling a hole on the tank or suspended using a rope or rod over the tank depending on the requirement. These sensors employ different techniques for collecting the liquid level data. For instance, ultrasonic sensors use sound waves, radar level sensors use microwaves, and capacitance level sensors use electrical capacitance to measure the level of liquid.
- Data Transmission: Data collected by the sensor is transmitted to the controller or the central monitoring unit through wired or wireless technologies.
- Data Processing: The data transmitted by the sensor is processed for interpreting the liquid levels in the tank. Here, some additional calculations may be performed, such as leak detection, volume calculations, and so on. This information is shared with the operator for monitoring.
- Display and Alerting: The processed data can be observed on the digital display or any interface, such as computer interface, mobile apps, and so on. The system can also be configured for sending notifications or alerts if the tank levels meet certain conditions such as low or high levels, and so on.
- Data Storage: Most advanced tank level monitoring systems store the data for analysis and reporting. This data is useful for predictive maintenance, optimizing tank management, identifying trends, and so on.
- Integration: Tank level monitoring systems are nowadays integrated with management software or control systems to assure automated filling, excellent production control, and so on.
- Remote Monitoring: Many tank level monitoring systems feature remote monitoring capabilities, that allows operators and other business stake holders to receive real-time data and alerts on their system anywhere in the world. This feature works best for large tanks installed in remote locations.
Factors to Consider When Choosing a Tank Level Measurement Equipment
Choosing the right remote tank level monitoring system is important to serve your specific application and requirements. There are several factors to consider that help you make a right selection. A few amongst them include:
- Compatibility: Check the compatibility of the measurement system with the type of tank you have. Different tanks demand different types of level measurement systems, such as ultrasonic, radar, capacitance, or hydrostatic pressure. For instance, ultrasonic sensors, for example, will not be suitable for narrow-shaped tanks.
- Environmental Conditions: Consider the environmental conditions such as temperature, humidity, vibrations, and potentially corrosive or hazardous substances in which the measurement system is put to operation. Not all models are compatible to withstand extreme environmental conditions.
- Installation and Maintenance: Check the type of installation and ongoing maintenance requirements of the chosen tank level measurement unit. It is recommended to invest on a model that is easy to install, calibrate, and maintain to minimize downtime and associated costs.
- Accuracy: The accuracy level of the unit is crucial to ensure reliable and precise readings. Consider the required level of accuracy for your specific application and invest on a system that meets or exceeds that requirement.
- Data Management: Check if the unit provides data logging or remote monitoring capabilities.
- Output and Integration: Consider the output options of your remote tank level monitoring. Check whether you require analog or digital outputs, and whether the system can integrate with your existing control and monitoring systems before making a decision.
Tips to Maintain and Troubleshoot Tank Level Monitoring System
Following are a few of the several ways to effectively maintain and troubleshoot your tank level measurement sensor.
- Regular Calibration: To ensure the accuracy of your tank level measurement system, routine calibration is a must. Calibration is a critical process that involves comparing the results obtained from your equipment to an already established standard. By doing so, any discrepancies can be identified and appropriate adjustments can be made to maintain precision during actual operation.
- Software Updates: Stay up to date with the latest software updates - often contain bug fixes and improvements - provided by the manufacturer. Although software updates can enhance the performance and reliability of your system, ensure to follow the manufacturer's instructions before updating the software to prevent any compatibility issues.
- Inspection and Cleaning: Inspect your tank level monitoring sensors regularly for any physical damage or wear. Ensure to clean dirt or debris that may have accumulated on sensors or other components on a regular basis.
- Sensor Testing: Testing the sensors of your chosen level measurement system is a must in order to maintain optimum functionality. This can be done by simulating various levels and verifying if the measurements align with the expected values.
- Consider Professional Assistance: If you encounter persistent or complex issues with your system, it is highly recommended to seek professional assistance. Certified technicians or experts can provide specialized knowledge and expertise to diagnose and resolve the problems effectively.
Benefits of Using Advanced Wireless Tank Level Measurement Systems
You can avail different types of wireless level monitoring systems from Cannon Water Technology, Inc. These systems use ultrasonic sensors, which use ultrasonic frequencies to detect the liquid level. There are many benefits of using our wireless level measurement systems, and some of the major features are given below:
1. Easy to Install: These systems feature a non-contacting level sensor. This makes them easy to install. A professional is not required for the installation, and one can simply do it on their own. This helps in saving considerably on the installation costs.
2. Real-time Monitoring with Great Efficiency: The tank level data can be tracked in real-time. This helps in enhancing not only the productivity, but also the efficiency of measurement. These systems allow you to set automated alerts, which notify you about the potential issues, such as dry tank or overfilled tank. The alerts are sent in the form of text messages or email. Thus, the situation can be bought under control before it gets critical.
3. Cost-effective & Time-saving Solution: The level monitoring solutions that we provideare extremely cost-effective, and this is one of the major reasons for their increasing popularity among our clients.In addition to this, there is a minimal requirement of infrastructural changes. It takes very little time to install this system and also the cost involved in the installation is reduced compared to other systems.
Industries Served
The level measurement solutions that we provide are used in a wide range of industries. The following are some industries that use these devices on a large scale:
- Life Sciences
- Renewable Energy
- Aerospace
- Refined Products
- Agriculture
- Pulp & Paper
- Chemical & Petrochemical
- Power & Energy
- Environmental Water & Wastewater
- Original Equipment Manufacturers
- Food & Beverage
- Oil & Gas
- Government Agencies
- Minerals & Mining
- Iron, Steel & Metal
Frequently Asked Questions on Tank Level Measurement Systems
- Can I use your tank level measurement systems to monitor different types of tanks?
Our tank level measurement systems are designed to monitor different types of tanks, including chemical tanks, water tanks, oil tanks, and more.
- How accurate are tank level monitoring systems offered by Cannon Water Technology?
Our tank level monitoring systems are employed in many manufacturing and processing facilities. We understand the stringent security and safety requirements in these industries. This is why we offer tank level sensors that assure high level of accuracy as demanded by these facilities. The accuracy of the sensors would vary across the brands and model.
- Does your tank level measurement system support remote monitoring?
Yes, our tank level measurement systems support remote monitoring, which allow you to access data from any place with an internet connection.
- Do you offer custom tank level measurement solutions for unique needs?
Yes, we can provide you customized solutions for your unique needs. For this, you can contact our sales team, who will assist you with the right product selection and customization options.
- Can I use your tank level sensors for monitoring toxic or corrosive liquids and chemicals?
Although our tank level sensors can withstand challenging measurement requirements, we would recommend you to check the compatibility of the sensors with your liquids or chemicals before buying them.
Cannon Water Technology, Inc. is one of the most experienced and leading providers of high-quality and reliable liquid level measurement control solutions in the USA. Our technical expertise allows us to keep on updating and improving the product line on a regular basis. We have a team of experts, who can help you in the selection process of the right level measurement control solution depending on your requirements. Get in touch with us if you would like to know more about the level measurement products.